Induction Motor Design Concept
Sep 6, 2023
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Concept
This AME design has the status of concept. A first design concept is established, a complete explanation of the targeted functionality is included, and the targeted printer technology has been provided.
The design shows the concept of an additively manufactured induction motor. The vision behind this is to 3D-print functional electric motors. Electric motors are most commonly manufactured by winding copper wire to coils and assembling those. This involves different process steps like winding coils, connecting the coils to a circuit, etc.
Design Experiences
By using AME the motor design is no longer limited by:
- Wire winding
- 2.5D PCB design
- Mountability of coils
Future Steps
Necessary steps would be:
- Finalizing the MCAD Design (regarding printability & optimization of wiring)
- Design of mechanical concept (bearings etc.)
- Design of fitting motor controller
- Printing of motor & procurement of controller + mechanical components
- Testing of prototype
Key Features
Induction motor concept without permanent magnets
Integrated design by using AME
Miniaturization potential by using AME
Design Insights
Rotating 3D-Model of induction motor design (Stator)
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